Hybrid Ceramic Ball Bearings

Introduction

As a manufacturer based in China, we are proud to present our latest product - Hybrid Ceramic Ball Bearings. These ball bearings are one-of-a-kind and have been designed to deliver high efficiency, low friction, and long-lasting performance. Our ball bearings are crafted to the highest standards with the precise combination of steel and ceramic materials, making them ideal for industrial and mechanical applications.

Our Hybrid Ceramic Ball Bearings are the perfect option for off-road vehicles, motorcycles, bicycles, and other machinery. We have optimized our bearings to provide the best performance to help increase the efficiency of your machines. This product is a great solution for your customers who are looking for reliable and high-quality bearings.

Features

The Hybrid Ceramic Ball Bearings are made through a complex manufacturing process that involves the introduction of a ceramic component into the steel bearings. This ceramic component has a number of advantages over traditional steel ball bearings.

Higher Speeds: Our Hybrid Ceramic Ball Bearings offer higher speeds than their steel counterparts thanks to their lightweight ceramic construction, which creates less friction.

Durability: Ceramic bearings also have a longer lifespan which makes them excellent for machinery and equipment that is required to run continuously for days on end.

Reduction in Heat: Ceramic bearings operate at cooler temperatures than steel bearings. This reduces the risk of overheating when exposed to high-speed movements.

Resistant to Corrosion: Corrosion is a significant problem for steel bearings, especially when they are exposed to water or humid environments. Ceramic bearings are resistant to corrosion, making them ideal for use in marine applications.

Design and Construction

Our Hybrid Ceramic Ball Bearings have been expertly constructed through precision manufacturing, which ensures that they are of the highest quality. We construct our ball bearings using the best materials, and our team of experts is dedicated to providing excellence in the construction of each bearing.

Our Hybrid Ceramic Ball Bearings are available in a variety of sizes and are designed to fit most industrial and mechanical applications. We manufacture our Hybrid Ceramic Ball Bearings to exacting standards and ensure that the sizes and tolerances match the highest industry standards.

Our team of experts has worked hard to ensure that our ball bearings are lightweight and less prone to friction than their steel counterparts. Due to their unique construction, our Hybrid Ceramic Ball Bearings are less likely to deform or fail under high impact loads, which offers greater reliability and durability over steel bearings.

Benefits of using Hybrid Ceramic Ball Bearings

Improved Performance

Our Hybrid Ceramic Ball Bearings provide better performance than traditional steel bearings. By increasing the speed of machinery and reducing friction, our bearings help to make equipment more efficient, which leads to increased productivity, reduced fuel consumption, and lower operating costs.

Longevity and Sustainability

Our Hybrid Ceramic Ball Bearings are designed to last longer than traditional steel ball bearings. This reduces the need for frequent replacements - a significant benefit for industries that rely on machinery and equipment with high-performance demands. Fewer replacements help to reduce the disposal of worn-out bearings, making them a more sustainable solution.

Reduced Maintenance Costs

Our Hybrid Ceramic Ball Bearings have been designed to require low maintenance compared to traditional steel ball bearings. These bearings have a long lifespan and require minimal lubrication, reducing the need for frequent maintenance routines. This helps to reduce the overall maintenance costs of machinery and equipment.

Experience the Difference

In summary, our Hybrid Ceramic Ball Bearings are a better alternative to traditional steel ball bearings. Our unique production process delivers a high-performance bearing that is durable and requires low maintenance. Our Hybrid Ceramic Ball Bearings are an excellent choice for industrial and mechanical applications and offer a competitive edge to industries.

Join the other leading companies who trust our bearings, and get in touch with us today to learn more about our cutting-edge Hybrid Ceramic Ball Bearings.

● Introduction

The ring material of hybrid ceramic ball bearings is bearing steel, stainless steel or plastic, the ball material is ceramic, and the cage material is PA66, stainless steel or steel cage. Compared with steel balls, ceramic balls can be made more round, with a smoother surface and more uniform size. The friction coefficient of ceramic balls is small and self-lubricating, so the speed of ceramic balls is very high. Higher ball hardness and stiffness increase bearing life, while bearings are less sensitive to temperature changes. Hybrid ceramic ball bearings using ceramic balls can insulate the inner and outer rings of the bearing, so that the bearing can be used in a conductive environment. The thermal expansion coefficient of the ceramic ball is small, and the bearing ball will not expand due to the temperature in the high temperature environment, which greatly improves the service temperature of the entire bearing. The self-lubricating properties of the ceramic balls allow the bearings to be used without lubricating grease.

Hybrid ceramic bearings are widely used in mechanical and chemical, biomedical, electronic appliances, new energy, nuclear power, aerospace, national defense, electrical machinery and other fields.

● Bearing Series

The types of the bearings include ceramic deep groove ball bearings, ceramic angular contact ball bearings and ceramic thrust ball bearings.

● Production Details

◆ Processing of ceramic balls

The processing of ceramic balls is completed by grinding phase grinding. Diamond abrasive is generally used. Because ceramics are hard and brittle materials, under the action of abrasive particles, their surfaces produce different degrees of cracks on the stage. Therefore, the machining should be carried out step by step, from rough to refined, and gradually remove the surface defect layer to achieve high accuracy and high performance. Different methods have been adopted for the processing of ceramic balls according to the form of hair damage. For plate and rod ceramic embryo. It is necessary to use the forming grinding method to obtain the broken ceramic bulb hair, and then through rough grinding, fine grinding, rough grinding, fine grinding, surface polishing, etc. from rough to fine processes.

◆ Ceramic ball grinding

The grinding hunger of ceramic balls is basically the same as that used for steel balls. It's just a diamond grinding disk. When a small amount of processing, SiC grinding disk can also be used, but the efficiency is low. After SI3N4 ceramic ball grinding, the accuracy that can be achieved after cutting is 60~90um in diameter change and spherical error, surface roughness Ra is 2~4um. The grinding process of ceramic bearing balls is a key link to ensure the accuracy and performance of the ball. Diamond abrasives and micropowder should usually be selected as abrasive materials. Using SIC abrasives during rough research can reduce costs, but the efficiency is low.

● Detection of Ceramic Bearings

For pores, cracks and other defects of ceramic products, it can be detected by X-ray instruments with microfocus. The consistency of ceramic blank density in mass production can be monitored by ultrasonic instruments. The strength, hardness, impact toughness, wear resistance, creep resistance, corrosion resistance, thermal expansion coefficient and thermal shock resistance coefficient of ceramic ball blanks. Check the corresponding items according to the conditions of use.

In the machining process of balls and rings, in addition to checking size, shape accuracy and surface roughness, surface quality should also be strictly checked. At present, it mainly examines surface cracks, and can use scanning electron microscope, laser interferometer and ultrasonic detector. The inspection of surface metamorphic layers and residual stress is more difficult, and some are difficult to do.

● Why Choose Us

Product quality determines our survival and also determines our future. The company adopts advanced production equipment, formulates a complete quality management system, and specializes in the production of high-precision, low-noise, and long-life bearings.

◆ Quick email response within 1 to 6 hours.

◆ Provide free samples and technical drawings.

◆ Complete quality control system and after-sales service.

◆ Accept clients’ customized bearings and provide OEM service.

◆ With good quality and competitive price, bearings are exported to more than 35 countries.

● About Us

Shaanxi Gainhui Heavy Industries Co., Ltd. is a professional bearing manufacturer and and distributor in china. Equipped with a professional large factory, we can supply competitive bearing products and OEM service to worldwide customers. With high quality, competitive price and great after-sale service of hybrid ceramic ball bearings, welcome to contact us in time.

Because we are focused, we are professional.

● Packing Methods

● Delivery Methods

● Technical Parameters

For more data, please click the download button at the top of this page to download the catalogue.

Why choose us?

• We are a Chinese factory that specializes in high-quality Ceramic Bearings products and services.
• Our company is willing to work with all customers to create a sincere, friendly, harmonious and long-term business space, in line with the principle of mutual benefit and win-win, we will jointly create a brilliant tomorrow.
• We believe that our Ceramic Bearings products offer superior performance and longevity compared to traditional bearings.
• The company's current corporate culture system is as follows: the corporate mission is "green Hybrid Ceramic Ball Bearings makes life better"; the corporate vision is "the leading enterprise in China's high-end environmental protection Hybrid Ceramic Ball Bearings"; the company's core values are "integrity, responsibility, innovation, excellence, and win-win".
• We are committed to continuous improvement and innovation in the production of Ceramic Bearings.
• Our goal is to provide customers with punctual, high-quality and high-value products and perfect services.
• Our skilled technicians and engineers work tirelessly to create Ceramic Bearings that exceed customer expectations.
• We are an enterprise with strong comprehensive strength in R&D and manufacturing of Hybrid Ceramic Ball Bearings. We can provide you with high-quality products with competitive prices and 100% satisfactory service.
• We stand behind every Ceramic Bearings product we make, with a commitment to quality and integrity.
• We will take the corporate mission of promoting the progress of the times through business success as the driving force for the comprehensive promotion of social responsibility work.

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